Manufacture

We use high-quality, tested, proven raw materials

Each new material received from suppliers is first tested and verified. We use only certified and reliable suppliers of materials, inks and adhesives. Each raw material has a certificate of compliance, specification or data sheet. We ensure the traceability of the main raw materials and ingredients. We regularly check the compliance of incoming raw materials with the laws, we have written information about the use of raw materials, and their handling. At any time we are able to determine the reasons of the deterioration of quality and safety, and persons responsible. All raw materials are stored in a special warehouse, at an appropriate temperature, reliably separated from one another, to avoid the cross contamination.

Manufacturing facilities meet all the requirements

The area is protected from potential contamination, and is supervised on a regular basis. Buildings and their equipment is adapted to the production of labels, the necessary parameters are supported. Ventilation is effective and specifically adapted. Exhaust ventilation is equipped to prevent dust from contaminating the products. Manufacturing facilities are equipped with all the security measures that protect products from any contamination.

Modern equipment provides high quality printing

We have 11 modern printing machines. Each installation can be replaced by another one, in case of failure. The advantages of these installations are higher number of features, quality and high production speeds. We can produce not only roll, but also zigzag and sheet press. The available equipment allows us to print on a variety of paper, cardboard, aluminium foil, adhesive paper, polyethylene. We can manufacture the most complex and highest-precision products. Simpler manufacturing jobs are made on simpler and less cumbersome equipment, operation of which is cheaper and simpler.

The manufacturing process complies with all quality and environmental management requirements, good manufacturing practice

Each procedure is strictly regulated and recorded. If we are producing products that are in direct contact with food, we make sure that production would not exceed the permitted levels of migrating substances and prevent microbial contamination by ensuring compliance with the parameters. Our staff complies with safety and hygiene requirements. We take care of the whole production process to minimize the damage to the environment. Cleaning and washing the firm's production facilities, equipment, tools we observe all safety measures to avoid contamination of raw materials and products with cleaning materials. We apply pest control preventive measures. Each year, we carry out internal quality assurance audits.

We periodically train our employees

Employees participate in internships in Western Europe, where they learn how to use the equipment properly, how to work more efficiently, get better quality and use materials, inks and adhesives properly. All staff have completed training on Good manufacturing practices and hygiene standards applied in different workplaces. We take care that this would be applied every day.

We examine each label for strict compliance with to the model

Before printing each product must be checked
For this, we use a new generation rewinding equipment with a 100% verification function. It finds all printing defects which could remain undetected by the operator. Before starting the check, we provide a model of the label to the equipment which is used for comparison of each label. In case of discrepancies, the installation stops and the production defects are removed.

Installation compares the raster points up to 0.2 mm, overlap of the image with the print form, 0.2 mm size negative and positive points. If labels are printed with the numbering, it eliminates the numbering check.

Ultrasonic sensors are used for verification of transparent products in the installation.